Canopy Blaze LLC

R&D to Product - Rapid Validation - Prototype Ruggedization

The Quick Path to Field Validation

Canopy Blaze exists to move R&D timelines forward by identifying and executing the fastest path to a hardened, polished prototype, ready for field validation.

Strategic Scope Selection

We work with your team to cut project complexity without sacrificing validation confidence.

R&D Timeline Acceleration

Our expertise in rapid prototyping and integration will accelerate your R&D timeline.

Prototypes that Create Confidence

We understand the value in high quality prototypes. Confidence comes when a one-off build behaves like the real product.

Project History: See Our Work in Action

From extreme environment sensors to high-performance mechanical systems, Canopy Blaze has a track record of delivering field-ready hardware on accelerated schedules.

Van Products

We developed and manufactured custom Sprinter Van brackets for carrying various outdoor equipment

TV Props

We lead the engineering effort behind iconic fighting robots.

Battery Enclosures

We developed polished one-off enclosures for new battery manufacturers, to use as product demos to validate battery performance in real world scenarios.

Bikepacking equipment

We developed proof of concepts for new bikepacking racks and mounting solutions, with a focus on low weight and durability.

Capabilities & Tooling

We are equipped to bring most small to medium scale concepts to reality, with physical prototypes.

Digital Synthesis

  • Solidworks CAD
  • Integrated System Modeling
  • DFM
  • Rapid Design Iteration
  • Requirements Discovery
  • Mechanical/Electrical/Software Integration

Fabrication and Assembly

  • High-Performance Additive (FDM/SLA)
  • Functional Materials (TPU, Nylon, Composites)
  • CNC, Sheet metal parts creation
  • Custom PCB Design
  • Welding
  • Woodworking

Validation & Test

  • Environment Hardening
  • Hardware-in-the-Loop Testing
  • Failure Mode Analysis
  • Field Reliability Verification
  • Fatigue Testing
  • Assembly and LEAN